OCTOBER 2026 RESEARCH UPDATE

What a 100MW Data Hall Actually Costs Under Section 232

A component-by-component investigation separating the 2026 semiconductor tariff regime from the metals regime, with a tiered, rebuildable exposure model for a reference 100MW U.S. facility.

Published: October 1, 2026
Data cut-off: Sep 16, 2026
Refresh: Quarterly
Source: Federal Register, CBP, Census, BLS, JLL, Turner & Townsend

RESEARCH SNAPSHOT

$50.7B

U.S. data-center construction, Apr 2026 (SAAR)

+23.9%

Structural-steel PPI, Oct 2025–Aug 2026

~$39.6M

Modeled exposure, 50% imported steel*

50% / 10%

Steel tariff vs. 85% U.S.-origin rate

*Scenario on a $1.13B reference facility; not an observed tariff bill.

Key Takeaways

  • Two separate regimes, not one tariff. Proclamation 11002 (effective Jan 15, 2026) sets a 25% duty on narrowly defined advanced logic chips; Proclamation 11021 (effective Apr 6) and 11032 (effective Jun 8) govern steel, aluminum and copper at 50%, 25%, 15% or 10%.
  • The June revision matters more than April. Steel racks became a dutiable 25% derivative on June 8, 2026, and the U.S.-origin threshold for the 10% rate fell from 95% to 85%.
  • Modeled exposure is concentrated in Core & Shell. On a $1.13B, 100MW reference build, a 50% imported-steel assumption implies about $39.6M, or 3.5% of facility cost. This is a labeled scenario, not an observed tariff bill.
  • Domestic melt-and-pour is the largest lever. At a 10% rate the same exposure falls from $79.1M to $15.8M at 100% imported share, an 80% reduction, if classification and origin documentation qualify.
  • Section 232 is not the dominant cost driver. Transformer lead times of about 36 months, skilled-labor shortages and power availability weigh more for most projects.

Two Section 232 Regimes, One Facility

Treating "Section 232" as a single tariff with a single rate is the most common error in public commentary. A 100MW data hall sits under two programs that were investigated separately, enacted on different timelines and amended independently. A facility can clear the GPU exemption and still owe full derivative duty on the steel rack that holds the GPU.

Semiconductors: 25% unless an exception applies

Proclamation 11002 (January 14, 2026) applies a 25% duty under HTSUS 9903.79.01 to logic integrated circuits that meet specific Tensor Processing Performance and DRAM-bandwidth thresholds. A 0% treatment under 9903.79.03 applies to covered chips imported for a qualifying U.S. data center requiring more than 100MW of new load dedicated to AI training, inference, simulation or synthetic data generation. The test is facility-level and load-based, not campus nameplate capacity, and a facility at exactly 100MW does not meet the literal threshold.

Metals: enumeration, not metal content

The metals framework works by HTSUS classification. A product is dutiable only if its classification appears on a covered annex, and containing steel is necessary but not sufficient. CBP guidance confirms that steel content inside a finished electrical assembly does not by itself make the assembly dutiable at the metal rate.

DateEvent
Mar 8, 2018Proclamations 9704 (aluminum) and 9705 (steel) create the national-security finding and derivative-product mechanism
Jul 30, 2025Proclamation 10962 extends the architecture to copper and copper derivatives
Dec 22, 2025Commerce transmits the semiconductor Section 232 report
Jan 14–15, 2026Proclamation 11002 imposes the 25% semiconductor duty, effective Jan 15; U.S.–Taiwan reshoring agreement announced
Apr 2–6, 2026Proclamation 11021 restructures the metals regime on a full-customs-value basis, effective Apr 6
Jun 1–8, 2026Proclamation 11032 adds steel racks and aluminum lithographic plates and lowers the U.S.-origin threshold to 85%, effective Jun 8
Dec 31, 2027Sunset of the temporary 15% Annex III reduced-rate categories

Source basis: Federal Register proclamations and CBP CSMS #67400472 and #68855869, as compiled in the NextMSC research file.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

Two metals revisions arrived about nine weeks apart on top of a semiconductor program that did not exist before January. For a multi-year build, that cadence is itself a planning variable: duty attaches at entry for consumption, so equipment ordered under one version of the rules can arrive under another.

Statutory Rate Structure

Metals categoryRateInstrument
Articles entirely or almost entirely of steel, aluminum or copper (e.g. structural beams)50%Proc. 11021
Covered derivatives on the annexes, including steel racks since Jun 8, 202625%Proc. 11021 as amended by 11032
Temporary: agricultural equipment, residential HVAC, select industrial machinery15%Sunsets Dec 31, 2027
Derivatives with at least 85% U.S.-melted-and-poured or smelted-and-cast content10%Threshold lowered from 95%

Source: Proclamations 11021 and 11032; CBP CSMS #68855869. Applicable rate depends on the specific HTSUS and Chapter 99 heading.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

Figure 1. Section 232 Metals Rate Tiers (% ad valorem)

Unit: additional duty, % of full customs value; Proclamation 11021 as amended.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

Semiconductor schedule: nine HTSUS lines, one dutiable

HTSUSCoversRate
9903.79.01Covered logic ICs meeting TPP and DRAM-bandwidth thresholds25%
9903.79.02Same provisions, technical parameters not met0%
9903.79.03Use in a qualifying data center with more than 100MW of new dedicated AI load0%
9903.79.04–.06Repair or replacement, R&D, qualifying U.S. startup use0%
9903.79.07–.09Consumer electronics, civil industrial use, U.S. public-sector use0%

Source: CBP CSMS #67400472. No drawback is available for semiconductor duties, and Foreign Trade Zone admission requires privileged foreign status.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

Myth versus record

Steel racks were outside the derivative scope for a five-week window, April 6 to June 7, 2026. Since June 8 they are enumerated at 25% under HTSUS 9403.20.0075, 9403.20.0082 and 9403.99.9040. Analyses dated before June 2026 that call racks excluded describe a superseded snapshot.

Component-Level Classification

This matrix summarizes how common data-hall categories resolve. It deliberately assigns no blended dollar figure to equipment whose treatment depends on the actual imported article.

ComponentTreatment under the frameworkWhat to confirm
Structural steelGenerally the 50% "almost entirely steel" tier; potentially 10% with documented 85% U.S. melt-and-pour originClassification and origin documentation
Steel server racks25% derivative since Jun 8, 2026Update IT fit-out cost models still using April assumptions
GeneratorsHTSUS 8502.20.00 (spark-ignition sets) is enumerated; diesel sets may classify elsewhereEngine type and exact HTSUS line
UPS and switchgearNo blanket rate; classification-specificBinding ruling for high-value, long-lead items
Chillers, CRAH, compressorsCase-specific by refrigerant, capacity class and assembly formSpecified models, not category averages
TransformersNo blanket category rate; lead times about 36 monthsEntry date versus order date
GPUs and accelerators25% unless a 9903.79 exception applies, e.g. the >100MW data-center useTechnical thresholds and qualifying end use, confirmed separately

Source: NextMSC synthesis of CBP guidance and Proclamations 11002, 11021 and 11032.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

ElementApril 2026 (Proc. 11021)June 2026 (Proc. 11032, eff. Jun 8)
Steel racksNot separately enumeratedAdded under HTSUS 9403.20.0075, .0082, 9403.99.9040 at 25%
Aluminum lithographic platesNot separately enumeratedAdded under HTSUS 3701.30.00
U.S.-origin threshold for 10% rate95% of relevant metal weightLowered to 85%
Reduced 15% rate scopeNarrower industrial machinery setExpanded to agricultural equipment, residential HVAC and an Annex I-C mobile-equipment framework

Source: Proclamations 11021 and 11032; CBP CSMS #68855869.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

Switchgear cabinets and electrical conduit runs inside a data-center electrical room
Switchgear and UPS treatment depends on the specific HTSUS classification, not on metal content.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

The Exposure Model

Every input is tiered. Tier A is regulatory or government data, Tier B is a named third-party benchmark, and Model is a calculation from those inputs. The one input with no public source, the imported share of a project's structural steel, is tested across its full range.

Step 1 and 2: benchmark and cost-category split

JLL reports a 2026 global shell-and-core cost of $11.3M per MW, up from $10.7M in 2025 (Tier B). Scaled to 100MW this gives a $1.13B reference base; JLL does not publish a 100MW project cost, so this is a scaled calculation. Turner & Townsend's air-cooled split allocates the base as follows.

CategoryShare$M of $1,130MStatutory treatment
Electrical54%610.2Mixed, case-specific by HTSUS classification
Mechanical22%248.6Mixed, case-specific by HTSUS classification
Core & Shell14%158.2Structural steel at 50% (10% if 85% U.S. origin documented)
GC / Preliminaries10%113.0Largely labor and overhead

Source: JLL Global Data Center Outlook 2026; Turner & Townsend Data Centre Construction Cost Index 2025–2026; NextMSC calculation.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

Step 3 and 4: formula and sensitivity

Exposure = Core & Shell cost × imported share × statutory rate. Because no benchmark isolates structural steel inside Core & Shell, the full $158.2M allocation serves as the modeled tariff-exposed base, so results are upper-bound-style scenarios.

Imported shareExposure at 50% rate ($M)Exposure at 10% rate ($M)% of facility cost (50% rate)
0%0.000.000.00%
25%19.773.961.75%
50%39.557.913.50%
75%59.3211.875.25%
100%79.1015.827.00%

Source: NextMSC model on the Tier B benchmark; imported shares are scenario assumptions, not sourced observations.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

Figure 2. Modeled Structural-Steel Exposure by Imported Share ($M)

Unit: $M on a $1.13B, 100MW reference facility; Core & Shell base $158.2M.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

Reading the lever. If at least 85% of the steel is U.S.-melted-and-poured and classification supports it, the rate is one-fifth of the base: $15.8M instead of $79.1M at full import share. A reduced rate is not an exemption.

Step 5: scaling to other facility sizes

Facility sizeModeled cost ($M)Core & Shell 14% ($M)Exposure at 50% imported ($M)
50 MW56579.119.78
100 MW (reference)1,130158.239.55
300 MW3,390474.6118.65
500 MW5,650791.0197.75

Source: NextMSC model; constant 14% Core & Shell share is an extrapolation of Turner & Townsend's air-cooled reference facility.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

The ratio stays at 3.5% of facility cost because the inputs do not change with size. Real projects will differ with cooling architecture, procurement mix and import share, which is why line-item classification review beats a blended percentage. The model does not price racks or IT fit-out, which JLL excludes from its benchmark and prices separately at up to $25M per MW.

Macro Indicators: Spending and Steel Prices

Census data show private data-center construction spending at a seasonally adjusted annual rate of $50.7B in April 2026, up 28.0% from $39.6B a year earlier and 79.2% above April 2024. The series is recent, with limited historical depth, and April 2025 appears at roughly $39.6–39.8B across data vintages.

Figure 3. U.S. Data-Center Construction Spending, April of Each Year ($B, SAAR)

Unit: $B, seasonally adjusted annual rate, not inflation-adjusted; private sector. Table C30.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

The BLS producer price index for fabricated structural iron and steel rose from 202.8 in October 2025 to 251.3 in August 2026, a 23.9% increase; the June 2026 reading of 236.5 was already 16.6% higher. The series is not seasonally adjusted and subject to revision.

Figure 4. BLS Structural-Steel PPI, Oct 2025–Aug 2026 (Index, Jun 2011 = 100)

Unit: index, Jun 2011 = 100, not seasonally adjusted; FRED vintage retrieved Sep 16, 2026. Series PCU33231233231212.
Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

Both series rise around the April and June proclamations, consistent with tighter steel input costs on top of strong demand. The data cannot assign a causal share to Section 232, because the PPI also reflects broader steel-market conditions and general inflation.

What else drives cost

Industry research reports monthly data-center construction starts averaging about $10.1B through March 2026 and average equipment lead times near 33 weeks, about 50% above pre-2020 levels. JLL expects AI workloads to approach half of global data-center capacity by 2030. Power availability is repeatedly cited as the binding constraint, ahead of tariffs.

Procurement Playbook

  • Classify before award. For transformers and switchgear, a CBP binding ruling is the most authoritative resolution, and ruling timing should be built into the schedule.
  • Document domestic content. The 85% threshold is a real pathway for specified derivative steel articles, but should not be assumed for structural steel or every steel-containing item.
  • Track entry dates, not order dates. Duty attaches at entry for consumption; April 6, June 8 and December 31, 2027 are the dates to map against deliveries.
  • Keep the two tracks separate. Do not blend GPU and physical-infrastructure tariff exposure into one line.
  • Name the proclamation in contracts and assign who bears reclassification risk, with a change-in-law clause tied to HTSUS lines.
  • Coordinate construction and IT procurement. Rack sourcing often sits outside construction teams and was exposed by the June change.
  • Keep origin records. A reduced-rate claim without retrievable melt-and-pour documentation is a compliance exposure on its own.

Where this does not travel

Section 232 is U.S.-specific. The EU's Carbon Border Adjustment Mechanism taxes embedded carbon rather than national-security exposure, so a domestic melt-and-pour strategy does not transfer to a European project. Construction costs also vary widely: JLL cites premium markets above $15M per MW and some emerging markets below $8M. U.S. duty rates do not vary by metro; the dollar base does.

What This Analysis Does Not Claim

  • It produces no single "total Section 232 cost of a 100MW data hall," because that needs imported-share and electrical and mechanical rate assumptions no public source supports.
  • It assigns no blanket rate to generators, UPS systems or switchgear.
  • It does not attribute a specific share of the steel PPI rise to Section 232.
  • It does not treat the 100MW exemption or the reduced-rate schedule as permanent; both remain open to Commerce reporting and the December 31, 2027 sunset.
  • It is a screening framework, not customs or legal advice, and not a substitute for a CBP binding ruling or a licensed customs broker.
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Source: https://www.nextmsc.com/industry-deep-dive/section-232-100mw-data-hall-cost

Methodology and Data Note

Data cut-off: September 16, 2026 (workbook retrieval); published October 1, 2026; planned refresh quarterly. Tier A: Federal Register proclamations, CBP CSMS guidance, Census Table C30 and BLS series PCU33231233231212 via FRED. Tier B: JLL and Turner & Townsend benchmarks, named inline. Model: calculations from those inputs, with the formula Exposure = customs value × applicable rate on enumerated lines only. JLL's benchmark covers shell-and-core for a single-tenant 50MW air-cooled facility and excludes land and active IT equipment; liquid cooling carries about a 10% premium and multistory AMER builds about 20%. Modeled figures illustrate exposure mechanics and are not a classification review of any actual procurement package.

About the Author

Mihul Sharma Mihul Sharma — Mihul Sharma is Research Associate at Next Move Strategy Consulting, where he has covered technology, industrial, and healthcare markets for 3 years. His work applies structured business research, market analysis, and secondary-source review to assess market trends, competitive developments, and growth opportunities. He supports report development by fully synthesizing industry data, company information, and market signals into concise findings for strategy and investment-focused research teams.

About the Reviewer

Debashree Dey Debashree Dey — Debashree Dey is Assistant Manager at Next Move Strategy Consulting, where she supports cross-vertical market content and communications across diverse industries for 6 years. Her professional background includes senior content writing, communications, and published manuscript authorship, with experience developing audience-focused business narratives and maintaining clear, consistent messaging. Her role supports research-led content development and editorial quality across NextMSC publications.

Corrections and source challenges: contact NMSC research.

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